EP#421: Tracing a Path for PCB Design Automation with Sergiy Nesterenko

EP#421: Tracing a Path for PCB Design Automation with Sergiy Nesterenko

Sergiy Nestorenko, founder of Quilter and former SpaceX engineer, discusses revolutionizing PCB design automation. He shares his journey from aerospace to starting Quilter, aiming to transform PCB design into a streamlined, AI-driven process. We delve into the technical hurdles, the fusion of engineering and advanced software, and the vision behind making circuit board design more efficient and intuitive. Sergiy also addresses the potential educational impacts and the future of hardware engineering in an AI-augmented world. Join us for a dive into the evolving landscape of PCB design and engineering innovation.


🚨Contest Announcement 🚨: Introducing a new Circuit Break contest! This contest is themed around building food-related electronic projects. We’re offering over $5,000 in cash prizes, themed trophies, and free prototyping from MacroFab. The deadline to submit is March 31st, 2024. Thanks to Mouser Electronics for sponsoring the contest prizes!


Discussion Highlights:

  • Transition to Quilter: Sergi discusses his first experience with PCB layout at SpaceX and the realization that led him to question and eventually automate the process.
  • Autorouters and their Limitations: Exploration of the limitations of current autorouting solutions in PCB design software and why they fail.
  • Quilter's Vision: Sergi outlines the long-term goal for Quilter to become the compiler for hardware, enabling engineers to focus on design creativity rather than manual layout tasks.
  • Organic and Unconventional PCB Designs: Discussion on how AI and automation could lead to more optimal yet unconventional PCB designs, moving beyond traditional shapes and layouts.
  • Aesthetics of Earliest PCBs: Questioning the assumptions of traces leads to a discussion about the designs of the earliest PCBs in history.
  • Simulation Integration and FCC Compliance: Sergi emphasizes the importance of incorporating comprehensive simulations, including electromagnetic and thermal, into the PCB design process for ensuring compliance and performance.
  • Feedback and Learning from AI: The discussion reveals how AI, like Quilter, can introduce designers to considerations they hadn't encountered, fostering a learning environment while automating tedious tasks.
  • Exploring Design Variations: Sergi envisions Quilter enabling engineers to explore thousands of design variations, including different stack-ups and materials, to optimize board designs beyond traditional constraints, enhancing innovation and performance.
  • Neural Network Integration: The conversation delves into how Quilter utilizes neural networks not for direct layout generation but for guiding classical algorithms in decision-making.
  • Feedback Mechanisms: Quilter encourages user feedback through various channels to refine its algorithms and user experience.
  • Future of Hardware Engineering: Reflecting on the future, Sergi and the hosts discuss the potential shift in hardware engineering roles with increased AI integration.

Relevant links:

About MacroFab:

This show is brought to you by MacroFab, which provides a platform for electronics manufacturing services (EMS), hardware development, designing and prototyping for individuals, startups, and businesses. Key MacroFab services include PCB (Printed Circuit Board) fabrication, assembly, and testing. Customers can use MacroFab's platform to upload their PCB designs, select components, and specify manufacturing requirements.


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