EMC Testing in the Age of AI: Why Respins Aren't Going Away

EMC testing is one of the toughest hurdles in PCB design, with industry pass rates often falling below 50% and every failure triggering expensive respins. In this OnTrack Podcast episode, host Zach Peterson sits down with Andy Eadie—owner of EMC FastPass and founder of Engentica—to unpack why so many products fail electromagnetic compatibility testing on the first attempt, and what designers can do to get it right up front instead of budgeting for inevitable rework.

The conversation digs into the growing role of AI in hardware design: where machine learning genuinely accelerates simulation, signal integrity, and power integrity work, and why a fully generative "design my circuit board" tool is still a long way off. Andy also demos Engentica, an AI-powered design co-pilot that runs compliance-focused checks on schematics and layout, lets engineers investigate EMC risks in natural language, and scales hardware design expertise across an organization. Whether you're a hardware engineer, EMC consultant, or software founder building your first custom PCB, this episode is packed with practical insight on respins, pre-compliance testing, and the future of electronics design.

👉 Resources from this episode: - Get access to Engentica: engentica.com - Check out EMC FastPass: https://emcfastpass.com/ - Connect with Andy: https://www.linkedin.com/in/andyeadie/

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