Running Your Shop at 100% Capacity Is a Mistake | Lean Built - Manufacturing Freedom E125

Running Your Shop at 100% Capacity Is a Mistake | Lean Built - Manufacturing Freedom E125

Jay and Andrew discuss real-world shop challenges like air quality, ventilation, coolant selection, and bandsaw blade performance. The conversation expands into capacity planning, why running at 100% utilization is a hidden liability, and how maintaining margin and flexibility allows shops to respond quickly when customers need help.


Along the way, they touch on safety systems that fail when alerts are too distant from the problem, lessons from catastrophic industrial accidents, and why local, thoughtful gestures like good donuts or quality coffee build stronger vendor and customer relationships than generic (or just plain bad) corporate gifts.

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Episoder(153)

Why Every Machine Shop Should Take More Shop Tours | Lean Built - Manufacturing Freedom E153

Why Every Machine Shop Should Take More Shop Tours | Lean Built - Manufacturing Freedom E153

What if one of the fastest ways to improve your machine shop is walking through someone else’s?In this solo episode, Andrew shares lessons from recent shop tours, including visits to manufacturers in ...

29 Jun 18min

Your Memory Is Not a Management System | Lean Built - Manufacturing Freedom E152

Your Memory Is Not a Management System | Lean Built - Manufacturing Freedom E152

Andrew shares how a simple magnetic tag meant to prevent a security mistake failed, not because the idea was bad, but because the process wasn’t complete. From there, Andrew and Jay explore Kanban sys...

22 Jun 59min

The More You Optimize, The More Things Break | Lean Built - Manufacturing Freedom E151

The More You Optimize, The More Things Break | Lean Built - Manufacturing Freedom E151

A single drop of coolant shut down an overnight production run that should have been making parts for hours. Nothing crashed or was broken, yet the machine stopped, production stopped, and the schedul...

15 Jun 47min

The Hidden Cost of Being the Easy Button (and 14 other lessons from Japan) | Lean Built - Manufacturing Freedom E150

The Hidden Cost of Being the Easy Button (and 14 other lessons from Japan) | Lean Built - Manufacturing Freedom E150

Andrew returns from Japan with 15 lessons that challenged the way he thinks about leadership, training, standards, and continuous improvement. These include thoughts on how leaders accidentally become...

8 Jun 25min

Why Great Companies Can’t Be Copied | Lean Built - Manufacturing Freedom E149

Why Great Companies Can’t Be Copied | Lean Built - Manufacturing Freedom E149

What happens when an iconic brand starts fighting its own fans?This week, Andrew and Jay discuss Fender’s controversial cease-and-desist campaign against Strat-style guitar builders and discuss the di...

1 Jun 56min

Six Types of Working Genius (w/ John Grimsmo) | Lean Built - Manufacturing Freedom E148

Six Types of Working Genius (w/ John Grimsmo) | Lean Built - Manufacturing Freedom E148

Jay welcomes John Grimsmo of Grimsmo Knives for a wide-ranging conversation on leadership, manufacturing culture, lean systems, and the Six Types of Working Genius assessment. Fresh off implementing t...

25 Mai 45min

Is A Good Leader A Dictator? | Lean Built - Manufacturing Freedom E147

Is A Good Leader A Dictator? | Lean Built - Manufacturing Freedom E147

Is a good leader a dictator? In this episode, Jay and Andrew wrestle with the tension between decisive leadership and collaborative growth. What starts as a customer support question turns into a deep...

18 Mai 1h

The Dangerous Line Between Confidence and Delusion in Business | Lean Built - Manufacturing Freedom E146

The Dangerous Line Between Confidence and Delusion in Business | Lean Built - Manufacturing Freedom E146

Andrew and Jay explore the tension between confidence and delusion in entrepreneurship, the challenge of scaling a company without losing yourself, and the reality that what got you here might not get...

11 Mai 41min

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