Episode 43 - Lithium on Board: UPS Flight 6 and the Battery Threat Airlines Fear Most

This is episode 43, and I thought instead of taking a closer look at the plethora of pilot suicides, another topic is heating up fast. The dangers of lithium-based batteries, lithium polymers, now playing probably on your wrist theatre, or perhaps in your hand, or gauging your heartbeat, monitoring the baby, inside your laptop, powering your GPS and your vaping device. They’re everywhere. Lithium has revolutionised our lives – and simultaneously poses a risk to aviation. The number of incidents of recharging battery packs and phones overheating is growing by the week. I am certain that the next major airline fire is going to be caused by a battery burn. And I’m not alone in this concern, IATA has just published data which revealed that 83% of pax carry a phone, 60% a laptop and 44% a power bank. So what you say. It’s what they found about what pax know about that dangers that’s of concern. While 93% of travelers consider themselves knowledgeable on the rules for carrying lithium-powered devices, half of those surveyed or 50% incorrectly believe it’s OK to pack small lithium-powered devices in checked luggage, 45% incorrectly believe it’s OK to pack power banks in checked luggage and 33% incorrectly believe that there are no power limits on power banks or spare batteries. Most spare lithium-ion batteries and power banks are limited to 100 Wh without special approval. This covers standard phones, tablets, and most consumer power banks while batteries between 101 Wh and 160 Wh - such as larger laptop batteries, professional camera/video batteries, or massive power banks are liimited to two spare batteries per person and require airline approval. Batteries over 160 Wh are banned in either carry-on or checked baggage, with limited exceptions only for certain mobility aids like wheelchairs. Airlines are collecting data through the Thermal Runaway Incident Program and we now know that across the world, an average of two flights a week have reported thermal runaways and one in five of these events led to a diverted landing. Crucially, we also discovered that two out of five passengers are packing rechargeable batteries in checked luggage. That is tantamount to playing Russian roulette. Back during these days, authorities underestimated the dangers – that was until the terrible UPS Airlines Flight 6 disaster of 2010. UPS Flight six was a scheduled international cargo flight operated by the parcel service which departed Dubai on September 3, 2010 heading to Cologne in Germany.