EP#145: The Vox in a Box Roxs

EP#145: The Vox in a Box Roxs

  • Stephen's Vox in a Box
    • Preamp Design
      • Vox AC30 preamp - 3 gain stages with a cathode follower and a phase inverter
      • Phase inverter - create differential signals for the power amp input
      • Drop signal using voltage dividers and mosfet buffers
      • 320V phase inverter to 18V buffer drive
      • Built point to point on an aluminum plate for easy modification and testing
    • Power Amp Design
      • TPA3116 Class D amplifier
      • LM311 comparator mute circuit for start up mute ~5 to 10 Seconds
      • Runs at 400KHz - Left open pads for boosting this up to 1.2MHz
        • Is there an advantage at running at higher frequencies?
    • Power Supply Design
      • TPS40210 Switching controller into a diode/cap ladder voltage multiplier
      • 7 stages of multiplication leads to ~50V per stage
      • Variable Switching from 35KHz to 1000KHz
      • PMP8621 Appnote
    • Testing the Vox in a Box
      • Been going nonstop for weeks now
      • Have taken it up to nearly 60 Watts without problems
    • Layout of the PCB
      • Multiple ground system with master start
      • Each sub circuit has its own ground return
      • 8 Master star ground returns
      • 4 layers
    • Issues with the current design
      • High Voltage SMPS does not like high capacitive load
      • Ground for signal input is very important - Nearly all noise is dominated by this single point
        • Alligator clips for signal patching are not low noise…
      • Cold Heater impedance
    • Current Schematic for the Vox in a Box
    • Fusion 360
      • New amp design
        • Learning by building a virtual amp
      • Vox in a box
        • Going to model the whole design to ensure proper fit
  • R.F.O.

Tags: Chris Gammel, electronics podcast, Fusion 360, Hackaday, LM311, MacroFab, macrofab engineering podcast, MEP, PMP8621, Preamp, SuperCon, TPA3116, TPS40210, Vox AC30, Vox in a Box

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EP#32: Erroneous Enclosures of Enormous Energy

EP#32: Erroneous Enclosures of Enormous Energy

Podcast NotesStephen brewed a batch of beer over the last weekend with his new electric brewing setup. It is not complete yet but it does work. Stephen converted his brew kettle to include a 4500W hea...

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EP#31: Embedded Brewing with Arduinos

EP#31: Embedded Brewing with Arduinos

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EP#30: You won’t believe this ONE WEIRD Engineering trick

EP#30: You won’t believe this ONE WEIRD Engineering trick

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EP#29: Modular Toilet Humor

EP#29: Modular Toilet Humor

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EP#28: Dissolving Energon Cubes

EP#28: Dissolving Energon Cubes

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12 Aug 201631min

EP#27: If There is a Bug, You Can Fix It

EP#27: If There is a Bug, You Can Fix It

Podcast NotesOur Guest this week is Kwabena Agyeman who runs OpenMV. See Figure 1.The OpenMV project is about creating low-cost, extensible, Python powered, machine vision modules and aims at becoming...

5 Aug 201636min

EP#26: Super Simple Buss Bars of Power

EP#26: Super Simple Buss Bars of Power

Podcast NotesStephen has been working on making the copper buss bars for the SSPS Energon cube. See Figure 1.We calculated that the resistance of the copper buss bars is 0.00458 ohms or 4.58 mohm. Our...

29 Juli 201631min

EP#25: Lousy Datasheet Buyouts

EP#25: Lousy Datasheet Buyouts

Podcast NotesStephen has completed the SSPS Analog board. See Figure 1. Testing will begin early next week.The Macro Amp that Stephen has been working on is almost done. He just needs to solder the th...

22 Juli 201631min

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