423: Integrating Used and New Equipment in Brewery Design with Big Grove and First Key

423: Integrating Used and New Equipment in Brewery Design with Big Grove and First Key

It’s no secret that the craft-brewing industry is facing headwinds, and with that comes brewery closures and a flourishing used-equipment market. But as we all know, buying and integrating used equipment doesn’t mean just plug and play: It requires strategic planning, thorough integration, thoughtful modernization, and on-the-fly creative problem solving. If you’re building a new brewery, an expansion brewery, or upsizing the brewhouse in your current facility by combining used and new equipment, this episode is designed to help you maximize value and optimize your operations.

This episode is brought to you interruption-free by First Key Consulting. First Key is the leading brewing and beverage industry consulting firm, having worked around the world in more than 50 countries for more than 35 years. First Key has some of the most talented, interesting, and experienced experts who provide their clients with independent and comprehensive advice and work with them to implement solutions in every area of their business. Service areas include strategy and finance, engineering, operations, supply chain and sustainability, marketing and sales, and people and organizational performance. For more background information, including client case studies and leadership group, please visit www.firstkey.com.

Panelists for this episode include:

Mike Gerhart, Senior Advisor, Technical Services at First Key Consulting

Mike works with breweries of all sizes and scales to optimize performance, scale operations, and navigate complex projects from greenfield builds to existing facility equipment integrations. Before joining First Key, Mike had more than 25 years of experience working with breweries such as Hill Farmstead, Dogfish Head, Otter Creek, and Coors. Reach out to Mike directly at mike.gerhart@firstkey.com.

Andy Joynt, Director of Brewing at Big Grove Brewery

Andy is responsible for all beer made at Big Grove’s five different operations, including two production facilities and three taprooms. Under Andy’s leadership, Big Grove has become the number one top selling craft beer in Iowa, surpassing Blue Moon and Leinenkugel’s. Big Grove has received multiple awards including World Beer Cup, GABF, and U.S. Open Beer.

Tim Wolf, Senior Advisor, Engineering Services at First Key Consulting

Tim focuses on capital project management, process, utilities, and packaging engineering, as well as operational improvements projects. Before joining First Key, Tim spent 15 years with AB InBev in engineering and project management roles where he worked on various brewery projects across the 18 breweries in North America. He also managed and led integration and expansion projects for their craft breweries. Reach out to Tim directly at tim.wolf@firstkey.com.

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443: Grain-to-Glass Brewing with Local and Regional Malt, Live from Alberta

443: Grain-to-Glass Brewing with Local and Regional Malt, Live from Alberta

We recorded this week’s episode live on stage at the Alberta Craft Brewing Convention in Red Deer, Alberta, in early October. The thematic through line is farm-to-glass brewing—something that’s not th...

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442: Fast Fashion Puts Its Foot on the Gas With New Zealand Hops and Extra Anchovy

442: Fast Fashion Puts Its Foot on the Gas With New Zealand Hops and Extra Anchovy

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441: Cask Ale Elegance and Understatement with Bill Arnott of Machine House

441: Cask Ale Elegance and Understatement with Bill Arnott of Machine House

It can be difficult to articulate how to make simple beers extraordinarily well—much comes down to ingredient quality, training and discipline, and the hundreds of small choices a brewer makes through...

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440: Jesse Brown of Formula Slows Down to Make Better Lager and IPA

440: Jesse Brown of Formula Slows Down to Make Better Lager and IPA

The 2024 World Beer Cup was quite a moment for Issaquah, Washington’s Formula. Head brewer Jesse Brown is no stranger to medals, but four in one year at the world’s most prestigious beer competition m...

10 Okt 20251h 15min

439: Ben Howe of Otherlands Manipulates pH and Process in Pursuit of the Perfect Franconian-Style Lager

439: Ben Howe of Otherlands Manipulates pH and Process in Pursuit of the Perfect Franconian-Style Lager

Ben Howe’s brewing career reads more like that of a chef than a typical brewer—stints in Denmark, brewing jobs on both the East and West coasts, weeks spent interning at breweries that intrigued him—b...

3 Okt 20251h 12min

438: Regenerative Malt's Impact From Farm to Brewhouse, Presented by Proximity Malt

438: Regenerative Malt's Impact From Farm to Brewhouse, Presented by Proximity Malt

What is regenerative farming and what does it have to do with beer? In this episode, presented by Proximity Malt, we tackle that question with experts from each phase of the malt supply chain—farmer, ...

30 Sep 20251h 17min

437: Happy Birthday Simcoe! Vinnie Cilurzo and Jason Perrault Look Back on 25 Years of the Groundbreaking Hop

437: Happy Birthday Simcoe! Vinnie Cilurzo and Jason Perrault Look Back on 25 Years of the Groundbreaking Hop

This year marks the 25th birthday of Simcoe, and when Russian River cofounder Vinnie Cilurzo suggested recording an episode of the podcast in Yakima to celebrate it, we weren’t going to say no. Rather...

26 Sep 20251h 22min

436: Blake Masoner of Craft Coast Strives for Excellence Beer After Beer, Taco After Taco

436: Blake Masoner of Craft Coast Strives for Excellence Beer After Beer, Taco After Taco

At Craft Coast in Oceanside and San Marcos, California, Blake Masoner is happy if you show up for tacos and stay for a beer. The fairly priced tacos are scratch-made, down to the tortillas themselves,...

19 Sep 20251h 32min

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