Circuit Break - A MacroFab Podcast

Circuit Break - A MacroFab Podcast

Dive into the electrifying world of electrical engineering with Circuit Break, a MacroFab podcast hosted by Parker Dillmann and Stephen Kraig. This dynamic duo, armed with practical experience and a palpable passion for tech, explores the latest innovations, industry news, and practical challenges in the field. From DIY project hurdles to deep dives with industry experts, Parker and Stephen's real-world insights provide an engaging learning experience that bridges theory and practice for engineers at any stage of their career. Whether you're a student eager to grasp what the job market seeks, or an engineer keen to stay ahead in the fast-paced tech world, Circuit Break is your go-to. The hosts, alongside a vibrant community of engineers, makers, and leaders, dissect product evolutions, demystify the journey of tech from lab to market, and reverse engineer the processes behind groundbreaking advancements. Their candid discussions not only enlighten but also inspire listeners to explore the limitless possibilities within electrical engineering. Presented by MacroFab, a leader in electronics manufacturing services, Circuit Break connects listeners directly to the forefront of PCB design, assembly, and innovation. MacroFab's platform exemplifies the seamless integration of design and manufacturing, catering to a broad audience from hobbyists to professionals. About the hosts: Parker, an expert in Embedded System Design and DSP, and Stephen, an aficionado of audio electronics and brewing tech, bring a wealth of knowledge and a unique perspective to the show. Their backgrounds in engineering and hands-on projects make each episode a blend of expertise, enthusiasm, and practical advice. Join the conversation and community at our online engineering forum, where we delve deeper into each episode's content, gather your feedback, and explore the topics you're curious about. Subscribe to Circuit Break on your favorite podcast platform and become part of our journey through the fascinating world of electrical engineering.

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EP#40: Update on the MacroDuino and FX DEV Board

EP#40: Update on the MacroDuino and FX DEV Board

Podcast NotesStephen has been working hard on getting the crowd funding setup for the FX DEV Board. Video is being recorded now. Should have something to show next week about the video.Parker's bluetooth radio hack for his Jeep is going well. Tested the module and it works. A spare radio to hack on arrived so Parker can get to work.The  MacroDuino Rev 2 is working! To make the ATmega328PB work with the Arduino IDE, Parker used the Watterott's ATmega328PB-Testing repo. See Figure 1 of it controlling a light tower.Wall Clock idea is in progress now. Parker will be ordering boards for it soon. Stay tuned for this one. Upgraded USB killer V2.5 U disk killer miniature high voltage pulse generator. Parker and Stephen talked about this on a previous podcast but this is a newer version. The description is full of broken English.High voltage, power must be off after standing for 2 minutes, until the release of more than electricity, and then carefully openings on the motherboard!Solve the USB killer V2.0 problem of unstable extension cable, By the test, extension line 5 meters long, killer can still release pulse. Nothing can stop it from releasing high voltage pulses. What’s New, ESP-32? Testing the Arduino Library. The new ESP-32 now has core support for GPIO, UART, SPI, I2C, and WiFi for the Arduino IDE. The code is on Espressif's github who are the designers of the chip. Interesting that the designers of the chip are pushing the Arduino platform for their hardware.Space Echo progress. Three quarters done. Should have it back together next podcast.Special thanks to whixr over at Tymkrs for the intro and outro!

4 Nov 201627min

EP#39: Maniacal Moving

EP#39: Maniacal Moving

Podcast NotesAs mentioned in last weeks episode, MacroFab is moving to a new location currently. See Figure 1.Parker is going to hack his Jeep's radio this weekend with a Bluetooth Audio board. Parker is using this board found on Amazon. See Figure 2.Parker goofed on making the podcast notes and had that NXP was buying out Qualcomm. It is actually the other way  around. Set for a $39 billion buy out.Botnet Recall of Things. This is a continuation of the IoT DDOS attacks that have been happening this past couple weeks. Commentator "anszom" in the Hack A Day comment thread had a really good idea. 1. Write a bot attacking the vulnerable devices. It doesn’t seem very difficult 2. Our new bot either simply bricks the device or changes the default password to a random one 3. Problem “solved’ :)Stephen and Parker think they need to make designers and programmers of IoT devices accountable for security. Maybe implement a CE/FCC emissions and ESD testing for hardware. Can a security test be standardized across multiple platforms?Special thanks to whixr over at Tymkrs for the intro and outro!

28 Okt 201629min

EP#38: Trey German Returns and Automatic Game Overs

EP#38: Trey German Returns and Automatic Game Overs

Podcast NotesTrey German is back to give an update on completing the epic Icarus Trophy race. See Figure 1,2,3,4. Trey was previously on MEP EP#10: IoT's Cloudy Future.The Icarus Trophy race is a 1000 mile, unsupported, cross-country paramotor race that starts in Montana and finishes in Nevada.Trey is working on a Bluetooth connected device that fits in the wing of the paramotor. Using this he can get more flight information and data about pilot control input. It connects up to his phone which runs a custom app. See Figure 5.Trey's paramotor motor causes RF interference that disrupts the Bluetooth connection. He is working on shielding the ignition system with should solve the problem.The Scariac is a water based resistor built by Grant Thompson a.k.a. "The King of Random". Grant needed a way to adjust the power to this homemade stick welding system but couldn't find an easy or inexpensive way to control the voltage. The idea is to use water as the medium of the resistor and by adjusting the distance between the copper pipe conductors  it will increase and decrease the resistance. Suggestion to listeners. Don't try this at home.Found on  TheAmpHour subreddit.  Your brilliant Kickstarter idea could be on sale in China before you’ve even finished funding it. Story is about Yekutiel Sherman who designed a selfie stick iphone case. One week after his kickstarter launched there where already copy cats on aliexpress. Under cut him by $40. This is just the nature of the world of manufacturing we live in now.The selfie drone already exists maybe?David Ramsay toured a  wirebonding factory while he was in Shenzhen. Really cool pictures of the machines and the process. Parker points out that some of the workers are wearing wireless ESD straps.Special thanks to whixr over at Tymkrs for the intro and outro!

21 Okt 201641min

EP#37: Banned Arduinos and Tuning Software By Ear

EP#37: Banned Arduinos and Tuning Software By Ear

Podcast NotesMacroFab is moving soon. Fun times! See Figure 1 to see all the stuff we need to move.Parker has finished the first version of the Selective Solder Fixture. It uses magnets to support the PCB to prevent sagging. Files  here.To calibrate the machines MacroFab is designing, Parker is working on the O.A.T.B. or Optical Alignment Test Board. It is a 16"x16" PCB panel that has markings and footprints of all sizes to calibrate computer vision systems.As a side project, Parker is gathering parts for the Fantastic Air Realtime Tester. He is going to use a Adafruit Light Tower, the  Macro Duino, and possibly the  IAQ-CORE air quality sensor. The IAQ-CORE runs $35 however and Parker wants to try the  CCS811 which is probably cheaper if he can get his hands on one.Stephen has been continuing work on the Synth Engine he was working on the past couple weeks. The AD9833 is up and running along with a 16bit A/D and D/A. He is able to produce a saw wave that ranges from 13.75Hz to 14080Hz. It is 0.5V/octave or 0.041666V/note. Tuning and tracking is excellent.It seems the Arduino libraries can not handle floating point calculations past 7 decimal places.Stephen has also jumped on the fixture train and has a cut tape strip feeder for placing cut tape and reduce wastage on our My200 Pick and Place.Scott Shawcroft, a  previous guest on MEP, now writes for Adafruit! His first article is about the Arduino Zero and is a very technical walk through. Go  check it out!Parker has found that datasheet pin names vary from manufacture to manufacture for the same chips. Example is the 74HC595 and pin 9 which is the serial output of the IC. KiCad uses inverse QH for the 74HC595 pin 9 marking. Wat. NXP: Q7STI: QH’ON Semi: SQhDiodes Inc. : Q7SSTMicro:  QH’Philips: Q7’National Semi:  Q’hMotorola:  SQhSGS-Thomson: QH’Fairchild: Q’HToshiba:  QH’Someone should decap different 74HC595's or other 7400 series chips to see how much different they are.IoT done right? Mark Rittman using a Amazon Echo to voice control his

14 Okt 201630min

EP#36: Cloud Net

EP#36: Cloud Net

Podcast NotesFirst podcast and the first recording in the "Bomb Shelter" (name pending). See Figure 1.Parker is working on an adjustable fixture to work along with the Jig Of Destiny that is currently being used. It will have an adjustable slide to fit multiple panel sizes.The  Macro_Duino has been fixed. Parker tied the  FT230X's VCCIO to the 3.3V output on the FT230X which is the standard way to do it. The I/O on the FT230X is 5V tolerant so this should be good. The 3.3V regulator on the chip can supply 50mA if you are daring enough to hook some external circuits up to it.Parker's AVR Tag Connect article came out. Go check it out.Stephen has continued his work on his "Synth Engine" that he started while his wife was in surgery last week. Arduino stuff is working well!However the Arduino wasn't working to well for getting high speed frequencies so Stephen moved to the  AD9833 - a 28 bit frequency divider. He put a 1Mhz clock generator (ECS-2100AX-1.0MHZ) and can get up to 0.004Hz resolution. See Figure 2.Cadsoft Released Eagle 7.7 which is the first version since the AutoDesk acquisition. Check out the Patch notes. Interesting things are the new licensing options and the signal names on the traces in the layout editor.Arduino V. Arduino – Arduino LLC and Arduino SRL are battling for the Arduino trademark. Has Arduino.cc and Arduino.org settled things once and for all? Thats a lot of Arduinos in the last couple sentences.Yup more Arduinos. They are running a kickstarter called the  ESLOV IoT Invention Kit. Why does an established company need to run a kickstarter?IoT devices take over the internet with botnets! 150,000 IoT devices are behind the 1Tbps  DDoS attack on OVH Hosting. Most are security IP cameras. IP cameras have been around a lot longer then the buzz term IoT.Special thanks to whixr over at Tymkrs for the intro and outro!

7 Okt 201630min

EP#35: Surgical Synthesizers

EP#35: Surgical Synthesizers

Podcast NotesParker got the bootloader on the  EFM8 working. The  Errata shows that EFM8 chips younger then data code 1601 do not have a working bootloader. Should have an article out next week about using the EFM8 MCUs. EFM8 Factory Bootloader User Guide and the associated software. Has open source Python code for the uploader.DTR - Data Terminal Ready : RTS - Request To SendStephen - "C is awesome"Parker thinks someone should make an IDE where you can click on register names and it will open up the datasheet to the correct spot. MacroDuino: "Better version of the Arduino Uno". Has USB Type-C, a FT230X, and a non working power management. See Figure 1.Stephen was out for most of the week for his wife's surgery. They used the DaVinci Machine. It is a "ridiculous medical like robot, anime, mecha, crazied" 4 armed robot where the doctor sits in a pod and controls everything remotely.Video of the DaVinici Machine skinning an apple.While waiting during surgery, Stephen designed a voltage controlled amplifier for a synthesizer design he is working on. See Figure 2. It uses a THAT Corporation THAT2180. Does 0dB down to -120dB using only two ICs.Silicon Labs released the  Thunderboard Sense. Has loads of sensors! Relative Humidity and Temperature Sensor  Si7021UV and Ambient Light Sensor  Si1133Pressure Sensor BMP280Indoor Air Quality and Gas Sensor CCS8116-axis Inertial Sensor  ICM-20648MEMS Microphone  SPV1840Snap Chat is in the Hardware game now. The Spectacles are glasses that capture 10 sec videos. Looks super hipster.  Has wireless but no would on what kind of connectivity. Probably Bluetooth. Will it survive where Google Glasses failed?Parker wants to put a light tower on the outside of the new shops bathroom to indicate the current status. Smart bathrooms are the way of the future.Hot Wheel  brand capacitors. Why?Special thanks to whixr over at Tymkrs for the intro and outro!

30 Sep 201635min

EP#34: Ghost Hunting with Centex Paranormal

EP#34: Ghost Hunting with Centex Paranormal

Podcast NotesMichael Lyons of Centex Paranormal pays us a visit. Centex Paranormal is based out of Austin, Texas. They design ghost hunting equipment. See Figure 1.New product out, EDI+. Has SD card data logging, humidity, air pressure, and all the data can be graphed onto a computer.Michael is using the BME280 sensor humidity and pressure sensor by Bosch. Datasheet can be found here.The EDI+ runs off of a STM32 ARM MCU where as the original EDI ran off a MSP-430.Michael did not know what he wanted to do in college so he just took some Electrical Engineering classes. He says he got "lucky".Stephen got into electronics when his mother bought him a Gakken ex-150. Parker got into electronics by fixing old Atari consoles. MakerBot releases their 6th generation of 3D printers.The STM32 ARM MCU that Michael Lyons uses on the EDI+ has interesting markings. It has two "pin one indicators" on the package molding but only one is marked in the datasheet's mechanical drawing. See  page 75 of the datasheet and Figure 2.Silicon Labs is releasing something on Sept. 28. Parker thinks it might be a "Sensor Bee".Special thanks to whixr over at Tymkrs for the intro mashup!

23 Sep 201628min

EP#33: The Macro Hour Mashup

EP#33: The Macro Hour Mashup

Podcast NotesCo-Podcast time with The Amp Hour's Chris Gammell.Parker finds new ICs through the subreddit /r/nicechips and subscribing to manufactures mailing lists.Chip manufactures should just advertise the specifications of new chips and link direct to the datasheets.Other sources for new parts and information are EEweb and Electronics Weekly.Parker and Stephen do a really bad job explaining what MacroFab does. MacroFab does end-to-end electronics manufacturing and operations for low volume companies. Everything can be done via API end point which can enable your webstore to automatically drop ship inventory to your customers.Last time  MacroFab talked with Chris Gammell it was only four people. Now MacroFab has over 20 employees and is moving to a 11k sq ft warehouse space. Renesas to Buy Intersil for $3.2 Billion. Everyone agrees that competition is good and these mergers go against that.How to defend against the  USB Killer Thumb Drive. Best solution is to just not give users access to a USB ports. Samsung Note 7 exploding. Samsung says it is a mechanical issue but it sounds more like a failure of the  Battery Management System.Parker has used the BQ24075RGTT for lithium battery management.Cycle life of Lithium batteries is around 500-600 recharge cycles.GM creates  Elon Musk's dream car first. GM will be using LG Tech's batteries.Chris went to IMTS, International Manufacturing Technology Show a couple days ago. See Figure 1. Has lots of huge machines that  Chris enjoyed looking at. How does electronic trade shows compete with this?Sword fighting robot arm by ABB.Stephen has been to Turbomachinery & Pump Symposia which is held in Houston, Texas.The ESP32 wifi module has been released. It is the successor to the popular ESP8266. If the price for the modules drop then the ESP32 will probably be as successful as the ESP8266.Stephen and Chris gotta go fast with SPI over I2C.Power will be the limiting factor going forward for IoT and other small devices as chips like the ESP32 drive the price of silicon down.Parker and Stephen are working on the  SSPS (Super Simple Power Supply) and it is up on the MacroFab's github account. It is a 700W water cooled beast of a powersupply that runs a couple

16 Sep 20161h 19min

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