423: Integrating Used and New Equipment in Brewery Design with Big Grove and First Key

423: Integrating Used and New Equipment in Brewery Design with Big Grove and First Key

It’s no secret that the craft-brewing industry is facing headwinds, and with that comes brewery closures and a flourishing used-equipment market. But as we all know, buying and integrating used equipment doesn’t mean just plug and play: It requires strategic planning, thorough integration, thoughtful modernization, and on-the-fly creative problem solving. If you’re building a new brewery, an expansion brewery, or upsizing the brewhouse in your current facility by combining used and new equipment, this episode is designed to help you maximize value and optimize your operations. This episode is brought to you interruption-free by First Key Consulting (https://firstkey.com). First Key is the leading brewing and beverage industry consulting firm, having worked around the world in more than 50 countries for more than 35 years. First Key has some of the most talented, interesting, and experienced experts who provide their clients with independent and comprehensive advice and work with them to implement solutions in every area of their business. Service areas include strategy and finance, engineering, operations, supply chain and sustainability, marketing and sales, and people and organizational performance. For more background information, including client case studies and leadership group, please visit www.firstkey.com (https://firstkey.com). Panelists for this episode include: Mike Gerhart, Senior Advisor, Technical Services at First Key Consulting (https://firstkey.com) Mike works with breweries of all sizes and scales to optimize performance, scale operations, and navigate complex projects from greenfield builds to existing facility equipment integrations. Before joining First Key, Mike had more than 25 years of experience working with breweries such as Hill Farmstead, Dogfish Head, Otter Creek, and Coors. Reach out to Mike directly at mike.gerhart@firstkey.com. (mailto:mike.gerhart@firstkey.com) Andy Joynt, Director of Brewing at Big Grove Brewery (https://biggrove.com) Andy is responsible for all beer made at Big Grove’s five different operations, including two production facilities and three taprooms. Under Andy’s leadership, Big Grove has become the number one top selling craft beer in Iowa, surpassing Blue Moon and Leinenkugel’s. Big Grove has received multiple awards including World Beer Cup, GABF, and U.S. Open Beer. Tim Wolf, Senior Advisor, Engineering Services at First Key Consulting (https://firstkey.com) Tim focuses on capital project management, process, utilities, and packaging engineering, as well as operational improvements projects. Before joining First Key, Tim spent 15 years with AB InBev in engineering and project management roles where he worked on various brewery projects across the 18 breweries in North America. He also managed and led integration and expansion projects for their craft breweries. Reach out to Tim directly at tim.wolf@firstkey.com. (mailto:tim.wolf@firstkey.com)

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67: Mikerphone's Mike Pallen: Using Unconventional Ingredients to Maximize Flavor

67: Mikerphone's Mike Pallen: Using Unconventional Ingredients to Maximize Flavor

Mike Pallen paid his dues as a homebrewer and after helping some other breweries get off the ground all while working on his own recipes, he's busted out onto the national beer scene. The owner and head brewer of Mikerphone talks about collaborations, finding ways to use unconventional ingredients to maximize flavor, and why a healthy work and life balance is more important than ever before. This episode is brought to you by: G&D Chillers (http://www.Gdchillers.com): As the brewing industry’s premier choice for glycol chilling, G&D Chillers has set the standard on quality, service, and dedication to their customer’s craft. For 25 years G&D has led the way on innovative solutions that match their brewing customers immediate and future needs. With a wide selection of custom built chillers; G&D offers the Nano chiller, the perfect solution for Nano breweries all the way up to their larger capacity units like the Vertical Air Chiller, built for higher volume operations. Contact G&D Chillers today for your chiller sizing needs at 800.555.0973. Reach out online at Gdchillers.com *American Homebrewers Association *(https://www.homebrewersassociation.org): This episode is brought to you by the American Homebrewers Association, host of Homebrew Con, publisher of Zymurgy magazine, and organizer of the National Homebrew Competition. BSG (http://bsgcraftbrewing.com): Great beers are made from select ingredients. With BSG, you’ll bring the world to your brewhouse with an unparalleled and diverse selection of ingredients, from across the globe to just down the road. Our dedicated customer service team and industry experience provides you with the assistance you need in every step of the way. Let BSG be your supplier of choice for products essential to making great artisanal beverages, so you can stay focused on your craft. For more information, visit us as bsgcraftbrewing.com, or contact us at 1.800.374.2739.

25 Jan 201950min

66: Dogfish Head’s Bryan Selders: Innovating With Beers Both Big and Small

66: Dogfish Head’s Bryan Selders: Innovating With Beers Both Big and Small

The Delaware craft stalwart’s “Brewing Ambassador” and former head brewer talks through everything from the process of innovation to brewhouse key performance indicators, building beers from the simplest Pilsner to giant high-gravity beers, evaluating ingredients, reducing diacetyl, his career foray into graphic design and back to brewing, overlooked considerations while brewing, and more. This episode is brought to you by: G&D Chillers (http://www.Gdchillers.com): As the brewing industry’s premier choice for glycol chilling, G&D Chillers has set the standard on quality, service, and dedication to their customer’s craft. For 25 years G&D has led the way on innovative solutions that match their brewing customers immediate and future needs. With a wide selection of custom built chillers; G&D offers the Nano chiller, the perfect solution for Nano breweries all the way up to their larger capacity units like the Vertical Air Chiller, built for higher volume operations. Contact G&D Chillers today for your chiller sizing needs at 800.555.0973. Reach out online at Gdchillers.com Perfect Puree (http://perfectpuree.com/beer): Craft the perfect pour with superior fruit from The Perfect Purée. Picked at the peak of ripeness, the fruit is pureed and packed for optimal fresh flavor and color. But don’t just take our word for it, experience flavor first-hand by curating your own complimentary sample box at perfectpuree.com/beer. That’s perfect P-U-R-E-E dot com forward-slash beer. Samples are complimentary for brewing professionals only. BSG (http://bsgcraftbrewing.com): Great beers are made from select ingredients. With BSG, you’ll bring the world to your brewhouse with an unparalleled and diverse selection of ingredients, from across the globe to just down the road. Our dedicated customer service team and industry experience provides you with the assistance you need in every step of the way. Let BSG be your supplier of choice for products essential to making great artisanal beverages, so you can stay focused on your craft. For more information, visit us as bsgcraftbrewing.com, or contact us at 1.800.374.2739. Craft Brewers Conference & BrewExpo America (https://www.craftbrewersconference.com): This episode is brought to you by the Craft Brewers Conference & BrewExpo America, America's largest craft brewing industry gathering. Join your peers in Denver, April 8th through 11th. Details at CraftBrewersConference.com

18 Jan 201959min

65: Highland Park's Bob Kunz: Building Unique Beers That Are True to Your Environment

65: Highland Park's Bob Kunz: Building Unique Beers That Are True to Your Environment

Just because Bob Kunz has moved his Highland Park Brewery into a larger space doesn't mean he plans to max it out capacity wise. The Los Angeles brewer talks about his plan for modest growth, how he looks for international inspiration beyond just Germany and the Czech Republic when it comes to pilsner, and shares his advice for creating a wild yeast culture that will develop overtime ensuring your beers can only taste like your beers. This episode is brought to you by: G&D Chillers (http://www.Gdchillers.com): As the brewing industry’s premier choice for glycol chilling, G&D Chillers has set the standard on quality, service, and dedication to their customer’s craft. For 25 years G&D has led the way on innovative solutions that match their brewing customers immediate and future needs. With a wide selection of custom built chillers; G&D offers the Nano chiller, the perfect solution for Nano breweries all the way up to their larger capacity units like the Vertical Air Chiller, built for higher volume operations. Contact G&D Chillers today for your chiller sizing needs at 800.555.0973. Reach out online at Gdchillers.com Perfect Puree (http://perfectpuree.com/beer): Craft the perfect pour with superior fruit from The Perfect Purée. Picked at the peak of ripeness, the fruit is pureed and packed for optimal fresh flavor and color. But don’t just take our word for it, experience flavor first-hand by curating your own complimentary sample box at perfectpuree.com/beer. That’s perfect P-U-R-E-E dot com forward-slash beer. Samples are complimentary for brewing professionals only. BSG (http://bsgcraftbrewing.com): Great beers are made from select ingredients. With BSG, you’ll bring the world to your brewhouse with an unparalleled and diverse selection of ingredients, from across the globe to just down the road. Our dedicated customer service team and industry experience provides you with the assistance you need in every step of the way. Let BSG be your supplier of choice for products essential to making great artisanal beverages, so you can stay focused on your craft. For more information, visit us as bsgcraftbrewing.com, or contact us at 1.800.374.2739. American Homebrewers Association (https://www.homebrewersassociation.org): This episode is brought to you by the American Homebrewers Association, a community of homebrewers and an essential source of brewing tips, recipes, and homebrewing culture.

11 Jan 201945min

64: Fort George's Dave Coyne: The Constant Evolution of Recipes

64: Fort George's Dave Coyne: The Constant Evolution of Recipes

Dave Coyne of Fort George Brewery holds the title of “Barrel Baron,” and manages everything from R&D brewing to the barrel program of the powerhouse Pacific Northwest brewery. In this conversation, he talks about recipes and considerations for their annual collaborative 3-Way IPA, building barrel-aged beers and adjunction them, barleywines, the constantly evolving nature of their recipes, and more. This episode is brought to you by: * G&D Chillers (http://www.Gdchillers.com): As the brewing industry’s premier choice for glycol chilling, G&D Chillers has set the standard on quality, service, and dedication to their customer’s craft. For 25 years G&D has led the way on innovative solutions that match their brewing customers immediate and future needs. With a wide selection of custom built chillers; G&D offers the Nano chiller, the perfect solution for Nano breweries all the way up to their larger capacity units like the Vertical Air Chiller, built for higher volume operations. Contact G&D Chillers today for your chiller sizing needs at 800.555.0973. Reach out online at Gdchillers.com Craft Brewers Conference & BrewExpo America (https://www.craftbrewersconference.com): This episode is brought to you by the Craft Brewers Conference & BrewExpo America, America's largest craft brewing industry gathering. Join your peers in Denver, April 8th through 11th. Details at CraftBrewersConference.com BSG (http://bsgcraftbrewing.com): Great beers are made from select ingredients. With BSG, you’ll bring the world to your brewhouse with an unparalleled and diverse selection of ingredients, from across the globe to just down the road. Our dedicated customer service team and industry experience provides you with the assistance you need in every step of the way. Let BSG be your supplier of choice for products essential to making great artisanal beverages, so you can stay focused on your craft. For more information, visit us as bsgcraftbrewing.com, or contact us at 1.800.374.2739.

5 Jan 201953min

63: Three Weavers Brewing's Alexandra Nowell: An Appreciation for Ingredients

63: Three Weavers Brewing's Alexandra Nowell: An Appreciation for Ingredients

Alexandra Nowell, the brewmaster at Three Weavers in Los Angeles talks about what she learned as she worked her way up the brewing career ladder, especially an appreciation for ingredients. Part of the fun of being a brewer, she says, is the chance to experiment with not only new styles and recipes, but existing ones. From how to cultivate a relationship with farmers for the best ingredients, to getting your hands messy by processing them yourself, she shares tips for creating vibrant beers that can have mass appeal. This episode is brought to you by the Brewers Retreat (http://brewersretreat.com).

28 Dec 201845min

62: Falling Rock's Chris Black: Blurring the Lines of the Three-Tier System

62: Falling Rock's Chris Black: Blurring the Lines of the Three-Tier System

Falling Rock Taphouse cofounder Chris Black is known for his strong opinions and bombastic style—befitting for one of America’s most influential publicans. In this conversation, Black expounds upon his recent fiery blog post taking to task breweries who expand taprooms and retail locations in ways that blur the lines of the three-tier systems. Host Jamie Bogner plays devil’s advocate in a spirited debate about the increasing direct-to-consumer nature of the beer business and how deeper relationships between brewers and their customers impact the traditional roles that retailers have played in getting great beer to consumers. This episode is brought to you by the Brewers Retreat (http://www.brewersretreat.com).

21 Dec 20181h 11min

61: Trillium's JC Tetreault: Owning It and Moving Forward

61: Trillium's JC Tetreault: Owning It and Moving Forward

It’s been three weeks since an internet post where issues of wages, beer service, and recipes were leveled against Trillium Brewing Co. Co-owner and founder JC Tetreault sits down to discuss his reaction, response, and what the brewery is doing to preserve and evolve its culture. This podcast is brought to you by CraftBeer.com

14 Dec 201859min

60: Neighborhood Restaurant Group's Greg Engert: Building the Best Drinking Experience

60: Neighborhood Restaurant Group's Greg Engert: Building the Best Drinking Experience

There’s more to running a successful beer bar than just having a killer tap list. This week on the podcast is Greg Engert, the beer director and managing partner for Neighborhood Restaurant Group in Washington D.C. which includes The Sovereign, Churchkey, and Birch and Barley, among others. From proper care and respect for cask ale, to what bars need to do to adapt to a brewery taproom dominated market, to why commitment is more than just talking the talk. This episode is brought to you by the American Homebrewers Association (https://www.homebrewersassociation.org).

8 Dec 201846min

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