79. Bubbles on pasted plates – Why? A case study.

79. Bubbles on pasted plates – Why? A case study.

Bubbles on Pasted Plates… but why? Everything looked normal. •Same paste formula. •Same raw materials. •Same paste chemical additives •Same machine settings. But over 50% of the plates were getting rejected. Right after pasting. Before even reaching the drying oven. The QC team tried everything—tweaking the mix, rechecking materials, and recalibrating equipment. Still, the problem persisted. 👉 Then came a phone call. And a video. 🔍 What followed was a surprising discovery 🎧 In thi...

Episoder(82)

74. Possible Cause of Self-Discharge of Automotive Batteries

74. Possible Cause of Self-Discharge of Automotive Batteries

A battery manufacturer who manufactures automobile batteries faced a problem with their self-discharge. This issue started to arise after he began exporting his batteries. This is another Case Study....

30 Apr 20258min

73. Will Lithium-Ion Batteries Replace Lead Acid Batteries?

73. Will Lithium-Ion Batteries Replace Lead Acid Batteries?

I agree with many people within the battery industry and with battery users worldwide that Lithium Battery technology will usher in a change in the availability of battery technology. A lot of people ...

29 Apr 202514min

72. Necessity Of Using Dry Charged Plates To Make Good SMF Batteries

72. Necessity Of Using Dry Charged Plates To Make Good SMF Batteries

The manufacture of SMF batteries is not as easy as that of flooded electrolyte vented type batteries. One main reason for this is that an SMF battery has limited electrolyte, and the specific gravity ...

23 Apr 202510min

71. How a Shortage of Antimony is Affecting the Lead Acid Battery Manufacturers

71. How a Shortage of Antimony is Affecting the Lead Acid Battery Manufacturers

A shortage of Antimony metal is causing significant disruptions in the battery world, and the impact goes beyond battery manufacturers. So, what’s happening? The price of lead itself hasn’t skyrocke...

10 Apr 20257min

70. A Calculator to Calculate Void Volume Before Manufacturing Positive Tubular Plates

70. A Calculator to Calculate Void Volume Before Manufacturing Positive Tubular Plates

Are you manufacturing tubular plate batteries? Are you adding more active material but still getting lower capacity? Are you facing issues with tubular bag bursting? Are your batteries heavier than...

11 Feb 20254min

69. ट्यूबलर प्लेटों को सही ढंग से भरने के लिए एक कैलकुलेटर

69. ट्यूबलर प्लेटों को सही ढंग से भरने के लिए एक कैलकुलेटर

क्या आप ट्यूबलर प्लेट बैटरी बना रहे हैं? क्या आप अधिक सक्रिय सामग्री भर रहे हैं और फिर भी कम क्षमता प्राप्त कर रहे हैं? क्या आपको ट्यूबलर बैग फटने की समस्या का सामना करना पड़ता है? क्या आपकी बैटरियां ...

10 Feb 20254min

68. Mix or Match? The Science of Lignosulphonates in Battery Manufacturing

68. Mix or Match? The Science of Lignosulphonates in Battery Manufacturing

Have you ever wondered which of Vanisperse A, Vanisperse HT 1, or Vanisperse DCA is more suitable for the lead-acid batteries that you manufacture? Do you know which of these lignosulphonates is bette...

28 Jan 202536min

67. Modifying the Alloy to Improve its Corrosion Resistance and Cycle Life

67. Modifying the Alloy to Improve its Corrosion Resistance and Cycle Life

Are you using Lead Calcium Tin Aluminum alloys?Are you facing issues during casting due to grid softening?Are you getting fewer cycles when you use this alloy?Are your batteries failing during the war...

19 Jan 202536min

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